Volleyball Jersey Manufacturer for Squads That Have to Reorder
Jafsu Enterprises is a volleyball jersey manufacturer cutting, sublimating and sewing jerseys, shorts and full kits to your own pattern and written spec, not to someone else’s blank. Samples start at one piece, a low MOQ of 20 opens production, and bulk runs break at 100, 300, 500 and 1,000+ — with every print, panel and label made in our own building in Sialkot.
WhatsApp +92 347 0849427 · info@jafsuenterprises.com · every enquiry answered within 24 hours
What Does a Volleyball Jersey Manufacturer Actually Do?
A volleyball jersey manufacturer builds playing kit from the fabric roll up: your block, your fabric weight, your colours printed into the cloth, then cut, sewn, numbered, labelled and packed by roster under your own brand. Jafsu Enterprises does that as an OEM and ODM supplier from one sample piece and a low MOQ of 20, shipping to the UK, USA, Canada, the EU and Australia.
A teamwear reseller sells you a stock body with a number heat-pressed on it; a print-on-demand shop decorates one shirt and posts it out. Neither gives you a pattern, a stated GSM or a neck label of your own. A custom volleyball jersey manufacturer starts earlier than both, at the greige roll and the dye recipe.
The harder question is not who makes your first 20 jerseys, but who makes the next 200 identically. Clubs usually change supplier after the reorder, when a mid-season top-up arrives half a shade off the rest of the squad.
That is not bad luck. It is what happens when the spec lives in a chat thread instead of a written sheet. The numbers below are what that sheet should contain, so you can hold any volleyball apparel manufacturer to them.
Custom Sublimated Volleyball Uniforms, Built to Your Block
Six pieces cover almost every kit that leaves the floor, each cut to your measurements and fabric weight — never a stock body with a number pressed on.
Sleeveless volleyball jerseys
As a sleeveless volleyball jersey manufacturer we pattern the armhole on its own rather than cutting the sleeve off a tee block — that is what stops the gap opening under the arm on a full swing. Racer, standard and wide-strap cuts.
Short and long-sleeve jerseys
Set-in or raglan sleeves in stretchable dry-fit volleyball shirts that move with a block instead of dragging at the shoulder. Long sleeves run with thumbholes and mesh underarm panels.
Women’s volleyball jerseys
Custom women’s volleyball jerseys are graded on their own block — bust, armhole and waist shaping, not a men’s body sized down. Fitted, semi-fitted and loose builds, with an elastane content you choose.
Shorts and spandex briefs
Two-inch to seven-inch inseams, elastic or drawcord waists, gusseted for squat depth. Spandex briefs take a flatlock seam so nothing digs in on a dive, and side panels carry the leg number.
Full kits, home and away
A custom volleyball shorts and jerseys kit is printed and cut from one dye lot, so the teal on the shorts is the teal on the shoulder. Home, away and libero colourways share one artwork file.
Warm-ups and bench layers
Quarter-zip tops, track jackets, bench pants and hoodies in heavier poly or brushed fleece, on the same colour recipe as the playing kit. Coaches’ polos and supporter tees run in the same batch.
Six Lines That Decide Whether Your Reorder Matches
Send these to every volleyball jersey manufacturer you shortlist. The ones worth working with answer in numbers; the rest answer with adjectives.
- Fabric weight in both units. 160 GSM and 4.7 oz/yd² are the same cloth. One conversion slip separates the jersey you costed from one that goes translucent under hall lighting.
- Knit, stretch and recovery. Interlock, micro-mesh and poly-elastane behave differently. Ask for the elastane percentage and whether the cloth recovers after a dive, not just how far it pulls.
- Dye method, named. Full-dye sublimation prints into the fibre and cannot crack or peel; heat transfer sits on top and lifts after a season of washing. A sublimated volleyball jersey factory should say which it runs.
- Colour reference, not a screenshot. A Pantone TCX code or a physical swatch, plus a stated tolerance between lots. “Same as last time” is not a colour instruction.
- Numbering to your rulebook. FIVB numbers jerseys 1–20, with figures at least 15 cm on the chest and 20 cm on the back, a stripe at least 2 cm wide, and a captain’s bar of 8 × 2 cm under the front number. USAV minimums are lower — check the book your league runs.
- Measurement tolerance per point. Chest, length and armhole each need a written allowance, or “close enough” is decided by whoever holds the tape.
A manufacturer quoting against this sheet instead of a photograph can cost it in 24–48 hours, and the sample you approve becomes the spec bulk is measured against.
The sheet travels with the order
Printing, cutting, stitching, numbering, labelling and packing all happen in one building — the advantage of a volleyball apparel manufacturer that brokers nothing out. Measurements checked at inspection are the ones written at quoting, and your artwork stays yours.
Fabric Weights, Quantities and Lead Times
Every volleyball jersey manufacturer should publish these in both units, because a factory quoting in GSM and a buyer costing in ounces are describing the same cloth. The conversion factor is 33.906.
| Garment | Fabric and construction | GSM | oz/yd² |
|---|---|---|---|
| Sleeveless and short-sleeve jerseys | Polyester interlock, dry-fit finish | 140–180 | 4.1–5.3 |
| Women’s fitted jerseys | 85/15 or 88/12 poly-elastane | 160–200 | 4.7–5.9 |
| Mesh and vent panels | Micro-mesh or bird-eye knit | 130–160 | 3.8–4.7 |
| Shorts and spandex briefs | 4-way stretch poly-elastane | 180–240 | 5.3–7.1 |
| Warm-ups and bench layers | Micro-poly, tricot or brushed fleece | 200–280 | 5.9–8.3 |
| Stage | What happens | Quantity / time |
|---|---|---|
| Mockup | Spec reviewed, artwork placed, itemised costing returned | 24–48 hrs |
| Sample | One sewn piece for fit, stretch and colour sign-off | 1 pc · 7–10 days |
| First kit (low MOQ) | One design and colourway, split across S–XXL | 20–40 pcs |
| Bulk 50–300 pcs | Production with inline and endline inspection | 14–18 working days |
| Bulk 500–1,000+ | Volume run; price breaks at 100 / 300 / 500 / 1,000+ | 20–25 working days |
| Dispatch | DHL, FedEx or UPS express, door to door | 4–6 business days |
| Payment | Samples 100% advance; bulk 50% deposit, balance before dispatch against QC photos and video | PayPal · Remitly · Western Union · wire |
Squad kit calculator: how many pieces is your order really?
Drag the squad size, then pick what each player receives. The total decides whether you sit on the low MOQ or land in a bulk price break — names, numbers and roster bagging are included either way.
How a Kit Runs Through the Factory
Every order takes the same five stages, whether it is 20 pieces or 2,000.
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Enquiry and costing
Send a tech pack, a reference jersey or a sketch with measurements and roster size. Back comes a mockup and per-piece costing split by fabric, printing and trims, so you can see what to change.
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Artwork and spec lock
Measurements, GSM, elastane content, Pantone references and number sizes confirmed in writing. Revisions here cost nothing; the same one after printing costs a run.
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One-piece sample
One sewn jersey in your fabric, fit and colourway. Wash it, stretch it, measure it, play in it. Nothing goes to bulk until you approve this piece.
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Production
Printing, spreading, cutting, stitching and roster numbering, then labelling and bagging by player name, with inline and endline checks. Screen print and embroidered crests run alongside where a badge needs them.
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QC and dispatch
QC photographs and video reach you before the balance falls due, then express dispatch with tracking and paperwork handled here.
Four Kinds of Buyer, One Production Line
A custom volleyball uniform supplier sees the same four buyers. The brief changes; the line does not.
Clubs, schools and academies
One squad, one low MOQ run, names and numbers included. Mid-season top-ups run against the same written spec, so new players do not arrive in a different shade of the club colour.
Teamwear dealers and distributors
Wholesale volleyball jerseys bulk programmes under your own label, with price breaks at 100, 300, 500 and 1,000+ and repeat runs held to the approved sample.
Sportswear brands and e-commerce
OEM and ODM production for labels adding a volleyball range: your patterns, your woven neck label, your packaging, nothing of ours on the garment.
Leagues, tournaments and gyms
Event kit in many colourways at once, alongside our fitnesswear production, so one order covers playing kit, staff polos and supporter tees.
Volleyball Jersey Manufacturer FAQ
What is the minimum order for custom volleyball jerseys?
Samples start at one piece and production at a low MOQ of 20 per design and colourway, split across S to XXL. Most volleyball apparel manufacturers ask for 100 to 500, so a 20-piece run kits one squad without funding stock nobody will wear.
Do you work OEM or ODM?
Both. OEM means you send patterns, artwork and a tech pack and we build to them. ODM means we develop the block, fabric and design from your brief, and the pattern is yours. Either way the garment carries your label, never ours.
Is sublimation better than screen print for volleyball kit?
For playing jerseys, yes. As a sublimated volleyball jersey factory we print the dye into the polyester fibre, so the graphic cannot crack, peel or add weight, and gradients cost nothing extra. Screen print and embroidery still suit cotton supporter tees.
Can you make custom women’s volleyball jerseys on a separate fit?
Yes. Custom womens volleyball jerseys are graded on a women’s block with their own bust, armhole and waist shaping, in fitted, semi-fitted or loose cuts. Squads needing both fits in one colourway get them from one dye lot.
What GSM should a volleyball jersey be?
Most sit between 140 and 180 GSM, or 4.1 to 5.3 oz/yd². Under 140, thin polyester shows sweat under hall lighting; over 180, stretchable dry-fit volleyball shirts feel like training tops. Shorts and spandex run heavier, at 180 to 240 GSM.
Do you supply wholesale volleyball jerseys in bulk?
Yes. Bulk runs price-break at 100, 300, 500 and 1,000+ pieces, with lead times of 14 to 18 working days for 50 to 300 and 20 to 25 for 500 to 1,000+. Repeat orders run against the approved sample.
Can you print names, numbers and a full roster?
Yes, and it is built into the run rather than charged per name. Send a roster sheet with name, number and size, and each kit is bagged per player. Number heights follow the rulebook you play under — FIVB, USAV, NCAA or your federation.
Do you supply teams in the USA?
Yes. We manufacture in Sialkot, Pakistan and ship door to door to the USA, UK, Canada, Europe and Australia by DHL, FedEx and UPS, usually 4 to 6 business days. An overseas custom volleyball uniform supplier trades transit days against unit cost; our quotes stay landed-cost comparable at volume.
Send the Roster. Get One Piece Back.
Itemised costing and a mockup within 24–48 hours, a sewn sample in 7–10 working days, production from a low MOQ of 20 and bulk breaks from 100 — from a volleyball jersey manufacturer that answers every enquiry inside a day.
WhatsApp +92 347 0849427 · info@jafsuenterprises.com · Instagram @jafsusports · every enquiry answered within 24 hours