Custom Embroidery Services That Stitch the Same on Every Reorder
Jafsu Enterprises provides custom embroidery services for clothing brands: 3D puff, flat, applique and patches for hoodies, caps, polos and jackets we also cut and sew. Samples start at one piece, production at 20, all in our own Sialkot building.
WhatsApp +92 347 0849427 · info@jafsuenterprises.com · every enquiry answered within 24 hours
What Do Custom Embroidery Services Include?
Custom embroidery services turn your logo into a stitch file, then sew it onto garments with thread instead of ink. A complete service covers digitizing, thread and backing choice, a stitched sample and bulk production, shipped from Sialkot to the UK, USA, Canada, the EU and Australia.
What separates a decorator from a custom apparel embroidery manufacturer is the garment. A decorator stitches onto a blank bought elsewhere; we cut and sew the hoodie, polo or jacket as well, so fabric, fit and logo placement are specified together — on an OEM brief from your tech pack, or an ODM brief developed from your references.
Embroidery rarely fails on the first order. It fails on the reorder, when the thread shade drifts or the stitch file was rebuilt — so your file, thread codes and placements stay on record.
Embroidery Techniques, From Stitch File to Neck Label
Four stitch techniques, chosen by artwork size, detail and fabric, with digitizing and private label finishing holding them together.
Flat Embroidery Services
The standard for left-chest logos, sleeve hits and fine lettering. Fill and satin stitches lie flush with the fabric, so our flat embroidery services suit polos and tees. Text stays sharp down to about 6 mm (¼ in).
3D Puff Embroidery
Satin stitches over foam lift the design off the garment. 3D puff embroidery needs bold letterforms; thin strokes flatten out. For a raised print instead of thread, see puff printing.
Applique Embroidery
A shaped fabric piece — twill, felt or fleece — is stitched down with a satin border. Applique embroidery covers large areas with far fewer stitches, keeping back designs soft.
Custom Embroidered Patches
Stitched on a twill base with a merrowed or heat-cut edge, then finished sew-on, iron-on or hook-and-loop. Custom embroidered patches move one design across caps, bags and outerwear.
Embroidery Digitizing Services
Digitizing converts artwork into stitch paths, densities and underlay a machine can read. Our embroidery digitizing services build it for your fabric and keep it for reorders.
Private Label Embroidery
Your logo on the chest, your woven label in the neck, your swing tags, and nothing that names us. Private label embroidery arrives retail-ready.
Embroidered Garments, Cut and Sewn to Your Spec
Garment and logo are made in one building, so backing, placement and fabric are planned together. Sizes run S–4XL adult and YS–YXL youth.
Custom Embroidered Hoodies
Pullover and zip bodies in 320–450+ GSM brushed fleece, the most forgiving base for dense fills and 3D puff. See our hoodie builds.
Custom Embroidered Sweatshirts & Crewnecks
French terry or brushed fleece. Tonal logos and applique suit them, and cutaway backing stops puckering after washing. More on our sweatshirt production.
Embroidered Caps & Hats
Structured and unstructured caps and hats. The front panel suits 3D puff; sides and backs take small flat marks. Front designs usually stay under about 57 mm (2¼ in) tall.
Embroidered Polo Shirts
Pique polos with left-chest logos around 75–100 mm (3–4 in) wide. Pique hides needle penetration better than flat jersey. See our polo manufacturing.
Custom Embroidered Jackets
Bomber, varsity, coach and fleece jackets, carried by full-back applique and chest patches. Nylon and twill shells are stabilised before hooping.
Tees and tracksuit sets
Embroidery on 180–280 GSM tees stays small and light, with cutaway backing so the jersey does not stretch. Tracksuits take matching top and bottom logos from one stitch file.
Low MOQ, Bulk, OEM/ODM and Private Label
One production line, four ways in, one written spec.
Low MOQ Embroidery Services
20 pieces per design and colourway, after a one-piece sample. Low MOQ embroidery services let a new label drop without funding unsold stock.
Bulk Embroidery Services
Repeat volume with price breaks at 100, 300, 500 and 1,000+ pieces. Our bulk embroidery services run from the same stitch file every time.
OEM and ODM
OEM: send your tech pack and artwork and we build to it exactly. ODM: send references or a mood board and we develop the garment and embroidery direction for your approval.
Private label
Every piece finished with your woven label, swing tag and packing, with no Jafsu branding anywhere.
How Our Custom Embroidery Services Run
Five stages, for 20 pieces or 2,000.
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Artwork and costing
Send your logo with size and placement. Back comes a mockup and a per-piece quote split by garment, stitches and trims.
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Digitizing and spec lock
Stitch file, thread colours, backing and placements confirmed in writing. Changes here cost nothing; after stitching they cost a run.
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Stitched sample
One embroidered garment in your fabric and thread. Nothing goes to bulk until you approve it.
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Production
Cutting, sewing, embroidery, labelling and packing, checked inline and endline against the sample.
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QC and dispatch
QC photos and video reach you before the balance falls due, then express dispatch with tracking and paperwork handled here.
Durable Custom Embroidery for Clothing Brands
Embroidery outlasts most decoration when these six lines are written down. Ask any supplier of custom embroidery services for them.
- Thread fibre and colour codes. Polyester holds colour through hot washes and bleach; rayon has more sheen but fades sooner.
- Backing matched to fabric. Cutaway for knits such as fleece, jersey and pique, which stretch; tearaway for stable wovens and caps.
- Stitch count and density. Too dense turns stiff; too light shows fabric. The count belongs on the quote.
- Size and placement from the HPS. Width, height and distance from the high point shoulder.
- Minimum detail. Lettering around 6 mm (¼ in) tall for flat work; bolder, wider strokes for 3D puff.
- A washed sample. Washed and dried before approval, then checked for puckering, thread breaks and colour.
A written spec, a stored stitch file and an approved sample make reorders match.
The stitch file stays on record
Nothing is brokered out. Placements checked at inspection are the ones written at quoting, and your artwork and stitch files stay yours.
Embroidery vs Screen Printing for Apparel
Embroidery wins on texture and lifespan for logos; screen printing wins on large, detailed artwork. Our screen printing runs in the same building.
| Factor | Embroidery | Screen printing |
|---|---|---|
| Best artwork | Logos, lettering, badges | Large graphics, fine detail, gradients |
| Look and feel | Raised, textured, premium | Flat and soft on the fabric |
| Durability | Lasts the life of the garment | Wears gradually over many washes |
| Best fabrics | Fleece, pique, twill, caps | Jersey tees and lighter knits |
| Cost driver | Stitch count and size | Ink colours and screens |
| Large designs | Applique keeps them light | Covered easily in ink |
| Stage | What happens | Quantity / time |
|---|---|---|
| Mockup | Artwork placed, costing itemised by garment, stitches and trims | 24–48 hrs |
| Sample | One embroidered piece for fit, thread and placement sign-off | 1 pc · 7–10 days |
| First drop | One design and colourway, split across S–4XL | 20–40 pcs |
| Bulk 50–300 pcs | Production with inline and endline inspection | 14–18 working days |
| Bulk 500–1,000+ | Volume run; price breaks at 100 / 300 / 500 / 1,000+ | 20–25 working days |
| Dispatch | DHL, FedEx or UPS express, door to door | 4–6 business days |
| Payment | Samples 100% advance; bulk 50% deposit, balance before dispatch against QC photos and video | PayPal · Remitly · Western Union · wire |
Stitch estimator: how large should your logo be?
Drag to a design width for a rough stitch count. It assumes a logo filling about 40% of its area; your quote gives the exact count.
Custom Embroidery Services FAQ
What is the minimum order for custom embroidery?
Samples start at one piece and production at 20 pieces per design and colourway, split across sizes. A 20-piece run lets a new label test a design before committing to bulk.
Is embroidery or screen printing better for my apparel?
Embroidery suits logos, lettering and premium pieces such as hoodies, polos, caps and jackets, and lasts the life of the garment. Screen printing suits large, detailed graphics on tees; many brands use both.
What is 3D puff embroidery?
3D puff embroidery sews satin stitches over a foam layer so the design stands raised off the fabric. It works best on cap fronts and heavy fleece with bold letterforms.
Do you offer embroidery digitizing services?
Yes. Every design is digitized in-house before sampling, and the stitch file is kept on record for reorders.
Can you make custom embroidered patches?
Yes. Patches are stitched on a twill base with a merrowed or heat-cut edge and finished sew-on, iron-on or hook-and-loop.
Do you offer private label and OEM/ODM embroidery?
Yes. OEM orders are built to your tech pack and artwork; ODM orders start from your references. Private label embroidery finishes every piece with your woven label and swing tag, with no Jafsu branding.
How long does custom embroidery take?
Mockup and costing take 24–48 hours, a stitched sample 7–10 working days, and bulk 14–18 working days for 50–300 pieces or 20–25 for 500–1,000+. Express courier then takes 4–6 business days.
Do you ship embroidered apparel to the USA and UK?
Yes. We ship door to door to the USA, UK, Canada, Europe and Australia by DHL, FedEx and UPS. Bulk takes a 50% deposit, with the balance due before dispatch.
Send the Logo. Get One Stitched Piece Back.
Costing and a mockup within 24–48 hours, an embroidered sample in 7–10 working days and production from 20 pieces, direct from a custom apparel embroidery manufacturer.
WhatsApp +92 347 0849427 · info@jafsuenterprises.com · Instagram @jafsusports · every enquiry answered within 24 hours